XC-01 is one of our most advanced x-ray component counter systems, it can provide fast and accurate component counting and help to make a better inventory control, which saves your time and labor cost in component counting.
Working Principle
Application
Automaticlly counting resistors, capacitors, inductors, crystals, LED, diodes, transistors, and other multi-pin IC
Sample Image
XC-01 X-Ray Component Counter System Features:
- America closed type X-ray tube, long lifetime, maintenance-free
- Support 7-17″(430mm) reels, loose or tightly wound components scanning
- Automatic counting components on reels, belts, sealed ESD bags and in JEDEC trays with deep learning algorithm
- Ultrafast counting, up to 7 seconds/reel
- One-click counting operation, easy-to-use
- Built-in component library, counting accuracy over 99.9%
- Can be embedded into all major ERP/MES systems
- Barcode scanner and label printer support
X-ray source | Brand | America VJ |
Type | Closed, microfocus | |
Max tube voltage | 90kV | |
Max tube current | 200μA | |
Focal spot size | 30μm | |
Flat panel detector | Brand | Shanghai IRay |
Effective area | 427mm*427mm | |
Pixel size | 139μm | |
Resolution | 3072*3072 | |
Reel/tray counting | Max size | 17” (430mm) |
Max thickness | 85mm | |
Min parts size | 1005 | |
Speed | 7-10s | |
Accuracy | ≥99.9% | |
Equipment | Dimensions | 1000mm (L) * 1300mm (W) * 1920mm (H) |
Weight | 850kg | |
Power supply | AC110-220V 50/60HZ | |
Max power | 1500W | |
Industrial PC | I7-6700 CPU, 8G RAM, 240GB SSD | |
Displayer | 24” HDMI LCD | |
Other functions | Barcode scanning | Equip with scanner for barcode and QR code. |
Label printing | Print material code and quantity automatically after counting. | |
Management system connection | MES, ERP etc. | |
Safety | Radiation leakage | No leakage, international standard: ≤1μSv/h. |
Back door safety interlock | Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray. | |
Tray collision protection | There are steel plates protect the tray from collision when it comes out. | |
Anti-pinch safety light curtain | Once the hand enters the movement range of the tray, the safety light curtain will be triggered, the tray will stop immediately, and the software will pop up a prompt at the same time. Users can continue only the hand leaves and click confirm on the prompt. | |
Emergency stop | In front of the operation position, press to power off. |
X-Ray Counter Performance
Reel size | Parts size | Accuracy | Repeat Accuracy | Speed |
---|---|---|---|---|
7” (180mm) | 1005 | 99.80% | 99.99% | 7-10s |
7” (180mm) | 201 | 99.90% | 99.99% | 7-10s |
7” (180mm) | 402 | 99.90% | 99.99% | 7-10s |
7” (180mm) | 603 | 99.90% | 99.99% | 7-10s |
10” (254mm) | 1206 | 99.90% | 99.99% | 7-10s |
15” (380mm) | 1206 | 99.90% | 99.99% | 8-10s |
All X-ray machines manufactured by Wellman meet the requirement of FDA-CDRH Regulation CFR 21 1020.40 Subchapter J for cabinet x-ray systems. The FDA – CDRH standard for cabinet x-ray systems states that radiation emission shall not more than. 5millirem a /hr.2″from any external surface. Our machines (X-Ray Radiation Level <1μSv/h) are typically 5-10 times less emission than the international standards, so there are no radiation concerns for operators.
Operation Safety | |
---|---|
Radiation Leakage | No leakage, international standard: ≤1μSv/h |
Lead Glass Observation Window | Transparent lead glass window to shields radiation, safe to observe the inner status. |
Window and Back Door Safety Interlock | Once open the window or back door, the X-ray tube will power off immediately. When the window or back door is open, the operator cannot turn on the X-ray. |
Electromagnetic Safety Switch | Once the X-ray is on, the window will automatically lock, so the operator can't open the window. |