XC-01 is one of our most advanced x-ray component counter systems, it can provide fast and accurate component counting and help to make a better inventory control, which saves your time and labor cost in component counting.
Working Principle
Application
Automaticlly counting resistors, capacitors, inductors, crystals, LED, diodes, transistors, and other multi-pin IC
Sample Image
XC-01 X-Ray Component Counter System Features:
- America closed type X-ray tube, long lifetime, maintenance-free
- Support 7-17″(430mm) reels, loose or tightly wound components scanning
- Automatic counting components on reels, belts, sealed ESD bags and in JEDEC trays with deep learning algorithm
- Ultrafast counting, up to 7 seconds/reel
- One-click counting operation, easy-to-use
- Built-in component library, counting accuracy over 99.9%
- Can be embedded into all major ERP/MES systems
- Barcode scanner and label printer support
| X-ray source | Brand | America VJ |
| Type | Closed, microfocus | |
| Max tube voltage | 90kV | |
| Max tube current | 200μA | |
| Focal spot size | 30μm | |
| Flat panel detector | Brand | Shanghai IRay |
| Effective area | 427mm*427mm | |
| Pixel size | 139μm | |
| Resolution | 3072*3072 | |
| Reel/tray counting | Max size | 17” (430mm) |
| Max thickness | 85mm | |
| Min parts size | 1005 | |
| Speed | 7-10s | |
| Accuracy | ≥99.9% | |
| Equipment | Dimensions | 1000mm (L) * 1300mm (W) * 1920mm (H) |
| Weight | 850kg | |
| Power supply | AC110-220V 50/60HZ | |
| Max power | 1500W | |
| Industrial PC | I7-6700 CPU, 8G RAM, 240GB SSD | |
| Displayer | 24” HDMI LCD | |
| Other functions | Barcode scanning | Equip with scanner for barcode and QR code. |
| Label printing | Print material code and quantity automatically after counting. | |
| Management system connection | MES, ERP etc. | |
| Safety | Radiation leakage | No leakage, international standard: ≤1μSv/h. |
| Back door safety interlock | Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray. | |
| Tray collision protection | There are steel plates protect the tray from collision when it comes out. | |
| Anti-pinch safety light curtain | Once the hand enters the movement range of the tray, the safety light curtain will be triggered, the tray will stop immediately, and the software will pop up a prompt at the same time. Users can continue only the hand leaves and click confirm on the prompt. | |
| Emergency stop | In front of the operation position, press to power off. |
X-Ray Counter Performance
| Reel size | Parts size | Accuracy | Repeat Accuracy | Speed |
|---|---|---|---|---|
| 7” (180mm) | 1005 | 99.80% | 99.99% | 7-10s |
| 7” (180mm) | 201 | 99.90% | 99.99% | 7-10s |
| 7” (180mm) | 402 | 99.90% | 99.99% | 7-10s |
| 7” (180mm) | 603 | 99.90% | 99.99% | 7-10s |
| 10” (254mm) | 1206 | 99.90% | 99.99% | 7-10s |
| 15” (380mm) | 1206 | 99.90% | 99.99% | 8-10s |
All X-ray machines manufactured by Wellman meet the requirement of FDA-CDRH Regulation CFR 21 1020.40 Subchapter J for cabinet x-ray systems. The FDA – CDRH standard for cabinet x-ray systems states that radiation emission shall not more than. 5millirem a /hr.2″from any external surface. Our machines (X-Ray Radiation Level <1μSv/h) are typically 5-10 times less emission than the international standards, so there are no radiation concerns for operators.
| Operation Safety | |
|---|---|
| Radiation Leakage | No leakage, international standard: ≤1μSv/h |
| Lead Glass Observation Window | Transparent lead glass window to shields radiation, safe to observe the inner status. |
| Window and Back Door Safety Interlock | Once open the window or back door, the X-ray tube will power off immediately. When the window or back door is open, the operator cannot turn on the X-ray. |
| Electromagnetic Safety Switch | Once the X-ray is on, the window will automatically lock, so the operator can't open the window. |