The Smart SMD Tower SMD-T can automatically judge the size and type of materials, and integrate scanning registration, material early warning, management and traceability functions.
Working Principle
Smart SMD Tower SMD-T workflow
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Ultra-high space utilization, standard capacity can reach about 918 reels.
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Batch automatic scanning code & loading, compatible with barcode/QR code, one reel can be processed in 10 seconds.
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Fully automatic in and out of storage, support 7” to 13” reels.
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Support MES, ERP, WMS, and other management systems connection.
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Manage and monitor SMD inventory to ensure inventory accuracy and avoid production interruption.
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Provide a controlled environment for SMD components, monitor the life of the reel.
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Back up and store all data automatically, supports quick search by scanning code, ensure the traceability of SMD components.
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Can be customized according to customer requirements, and provide software technical support.
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Can be heightened to 2.6 meters and expanded capacity to about 1780 reels
1.SMD-T-Hardware-Parameters
| In and out of storage | Code scanning | Barcode and QR code |
| Material type | SMD reel | |
| Batch loading | Yes | |
| Reel | Standard capacity | 918pcs (7"&10mm reel) |
| Capacity after expansion | 1780pcs (7"&10mm reel) | |
| Single reel cycle time | 10-12s | |
| Mini height | 5mm | |
| Max height | 25mm (customizable) | |
| Max weight | 5KG (customizable) | |
| System | Multi-tower connection | Support |
| WMS management | Yes | |
| Temperature and humidity warning | Support | |
| Operation system | Windows 10 | |
| Chip mounter communication | Optional | |
| Management systems connection | MES, ERP, WMS etc. | |
| Equipment | Dimensions | 1450mm (L) * 1900mm (W) * 1950mm (H) |
| Height after expansion | 2600mm | |
| Weight | 1500KG | |
| Power supply | 220VAC, 16A | |
| Power | 3000W | |
| Industrial PC | I5 CPU, 8G RAM, 240GB SSD | |
| Displayer | 17” touch screen | |
| Working temperature | 0 - 40°C | |
| Working humidity | 10 - 85% | |
| Noise | 50dB | |
| Air pressure | 0.5-0.7mpa | |
| N2 interface | Support |
2.SMD-T-Software-Parameters
| Warehouse Management System | Material management | Transform the unique code for new incoming material, add to the total material table |
| Tower setup | Set up new SMD tower and its locations | |
| Supplier info | Supplier info management, add, delete or search | |
| Customer Info | Customer info management, add, delete or search | |
| Inventory management | Intelligent management of overall inventory | |
| Inventory freeze | Freeze specific locations | |
| Inventory verification | Take stock and update the data of stored reels | |
| Scan the code and load | Scan the reel code and put into location | |
| SMD Tower database | Location parameter table | Record the coordinate and size info of each location |
| Current SMD tower table | Record the status of each location of the current SMD tower | |
| In & out record | Record all records of material bin and material tray for traceability | |
| Operation record | Record initialization, power on and off, alarm and other operations | |
| Material bin function | Initialization | Initialize when the machine power on |
| Single reel in | Put the reel on the designated position, load it in the tower after scanning code | |
| Single reel out | Search for the specified reel, send it out | |
| Batch loading | Load the reels into the tower in batches automatically | |
| Place production orders | According to the production demand, upload the P/N or unique ID to the system for analysis, then lock the reels, and inform each SMD tower to unload | |
| Unload to order | After receiving the production order of the system, unload the reels in batches | |
| Lock expired reels | Lock the expired reels, prevent them from entering the production process |
All X-ray machines manufactured by Wellman meet the requirement of FDA-CDRH Regulation CFR 21 1020.40 Subchapter J for cabinet x-ray systems. The FDA – CDRH standard for cabinet x-ray systems states that radiation emission shall not more than. 5millirem a /hr.2″from any external surface. Our machines (X-Ray Radiation Level <1μSv/h ) are typically 5-10 times less emission than the international standards, so there are no radiation concerns for operators.
| Operation Safety | |
|---|---|
| Radiation Leakage | No leakage, international standard: ≤1μSv/h |
| Lead Glass Observation Window | Transparent lead glass window to shields radiation, safe to observe the inner status. |
| Window and Back Door Safety Interlock | Once open the window or back door, the X-ray tube will power off immediately. When the window or back door is open, the operator cannot turn on the X-ray. |
| Electromagnetic Safety Switch | Once the X-ray is on, the window will automatically lock, so the operator can't open the window. |
